DC Type PCD Chip-breaker Insert - 80° for non-ferrous materials machining
WORLDIA
WORLDIA pays special attention to the making of Standard Super Hard Cutting Tools.
And we have made a tremendous amount of technical innovations in the design and manufacturing
of PCBN/PCD/CVD inserts and related products.
DESCRIPTION
The Worldia PCD insert is distinguished for high hardness, high compressive strength,
large thermal conductivity, and good wear resistance. It operates with high processing
accuracy and large efficiency at high speed. For this series, we have a newly developed
two-edge PCD cutter with a chip breaker.
APPLICATIONS
PCD tools are limited to non-ferrous materials, such as high-silicon aluminum, metal matrix
composites (MMC), and carbon fiber reinforced plastics (CFRP).
PCD with flood coolant can also be used in titanium super-finishing applications.
| MATERIAL INTRODUCTION According to grain size and features of a diamond, four types of PCD material,
i.e PD01E / PD10E / PD32E / CVDD are listed as below. | Material | Grain size | Features | Application | | PD01E | 1 | PD01E fine grain size PCD material(1μm) is suitable for finishing applications. Its high impact resistance and high abrasive resistance are no less than that of a rough grade of PCD. | PD01E has excellent chip resistance and is suitable for roughing and interrupting cutting aluminum alloys. This grade is also commonly used for non-ferrous finishing applications. Other successful applications include machining of wood and MDF. | | PD10E | 10 | PD10E is the universal grade in the market. It`s the first choice for many applications where a good balance of toughness and wear resistance are required. | This Grade is commonly used for non-ferrous finishing applications. Other successful applications include machining of wood and MDF.The machining of low-medium content silicon aluminum alloys, carbide, hard rubber, graphite, and so on. | | PD32E | 2-30 | PD32E has a unique combination of wear resistance, edge strength, and edge quality. It contains a carefully sorted mix of micron diamond(Between 2 - 30 μm). The combination of these particle sizes and a specifically developed high-pressure sintering process produces a structure with extreme abrasion resistance and good thermal stability. | Application areas include the machining of abrasive workpieces such as MMC, and high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite, and other applications. | | CVDD | - | CVDD is a pure carbon material without a binder with extreme abrasion resistance and good thermal suitability. Due to its perfect cutting edge suitable for applications where mirror finishes are required. | Application areas include the machining of abrasive workpieces such as MMC, and high silicon aluminum alloys as well as the machining of carbide, hard rubber, graphite, and other applications. | |
SPECIFICATIONS
| | | | Grade | | | | ic | φd | s | α | re | la |
| ISO catalog number | ANSI catalog number | Tip Shape | PD01E | PD10E | PD32E | CVDD | mm | mm | mm | Degree | mm | mm |
| DCGW070202-1N P00P07 | DCGW2(1.5)(0.5)-1N P00P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 0° | 2 | 2.5 |
| DCGT070202-1N P05P07 | DCGT2(1.5)(0.5)-1N P05P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 5° | 2 | 2.5 |
| DCGT070202-1N P10P07 | DCGT2(1.5)(0.5)-1N P10P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 10° | 2 | 2.5 |
| DCGW070204-1N P00P07 | DCGW2(1.5)1-1N P00P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 0° | 4 | 2.5 |
| DCGT070204-1N P05P07 | DCTW2(1.5)1-1N P05P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 5° | 4 | 2.5 |
| DCGT070204-1N P10P07 | DCTW2(1.5)1-1N P10P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 10° | 4 | 2.5 |
| DCGW070208-1N P00P07 | DCGW2(1.5)2-1N P00P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 0° | 8 | 2.5 |
| DCGT070208-1N P05P07 | DCGT2(1.5)2-1N P05P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 5° | 8 | 2.5 |
| DCGT070208-1N P10P07 | DCGT2(1.5)2-1N P10P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 10° | 8 | 2.5 |
| DCGW070202-1N P00P07 | DCGW2(1.5)(0.5)-1N P00P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 0° | 2 | 2.5 |
| DCGT070202-1N P05P07 | DCGT2(1.5)(0.5)-1N P05P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 5° | 2 | 2.5 |
| DCGT070202-1N P10P07 | DCGT2(1.5)(0.5)-1N P10P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 10° | 2 | 2.5 |
| DCGW070204-1N P00P07 | DCGW2(1.5)1-1N P00P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 0° | 4 | 2.5 |
| DCGT070204-1N P05P07 | DCGT2(1.5)1-1N P05P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 5° | 4 | 2.5 |
| DCGT070204-1N P10P07 | DCGT2(1.5)1-1N P10P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 10° | 4 | 2.5 |
| DCGW070208-1N P00P07 | DCGW2(1.5)2-1N P00P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 0° | 8 | 2.5 |
| DCGT070208-1N P05P07 | DCGT2(1.5)2-1N P05P07 | SLST25S | | | | ● | 6.35 | 2.8 | 2.38 | 5° | 8 | 2.5 |
| DCGT070208-1N P10P07 | DCGT2(1.5)2-1N P10P07 | SLST25 | | | | | | | | | | |
| DCGW070202-2N P00P07 | DCGW2(1.5)(0.5)-2N P00P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 0° | 2 | 2.5 |
| DCGT070202-2N P05P07 | DCGT2(1.5)(0.5)-2N P05P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 5° | 2 | 2.5 |
| DCGT070202-2N P10P07 | DCGT2(1.5)(0.5)-2N P10P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 10° | 2 | 2.5 |
| DCGW070204-2N P00P07 | DCGW2(1.5)1-2N P00P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 0° | 4 | 2.5 |
| DCGT070204-2N P05P07 | DCGT2(1.5)1-2N P05P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 5° | 4 | 2.5 |
| DCGT070204-2N P10P07 | DCGT2(1.5)1-2N P10P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 10° | 4 | 2.5 |
| DCGW070208-2N P00P07 | DCGW2(1.5)2-2N P00P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 0° | 8 | 2.5 |
| DCGT070208-2N P05P07 | DCGT2(1.5)2-2N P05P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 5° | 8 | 2.5 |
| DCGT070208-2N P10P07 | DCGT2(1.5)2-2N P10P07 | CBST25S | ● | ● | ● | | 6.35 | 2.8 | 2.38 | 10° | 8 | 2.5 |
| DCGW11T302-1N P00P07 | DCGW3(2.5)(0.5)-1N P00P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 0° | 2 | 2.5 |
| DCGT11T302-1N P05P07 | DCGT3(2.5)(0.5)-1N P05P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 5° | 2 | 2.5 |
| DCGT11T302-1N P10P07 | DCGT3(2.5)(0.5)-1N P10P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 10° | 2 | 2.5 |
| DCGW11T304-1N P00P07 | DCGW3(2.5)1-1N P00P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 0° | 4 | 2.5 |
| DCGT11T304-1N P05P07 | DCGT3(2.5)1-1N P05P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 5° | 4 | 2.5 |
| DCGT11T304-1N P10P07 | DCGT3(2.5)1-1N P10P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 10° | 4 | 2.5 |
| DCGW11T308-1N P00P07 | DCGW3(2.5)2-1N P00P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 0° | 8 | 2.5 |
| DCGT11T308-1N P05P07 | DCGT3(2.5)2-1N P05P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 5° | 8 | 2.5 |
| DCGT11T308-1N P10P07 | DCGT3(2.5)2-1N P10P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 10° | 8 | 2.5 |
| DCGW11T302-1N P00P07 | DCGW3(2.5)(0.5)-1N P00P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 0° | 2 | 2.5 |
| DCGT11T302-1N P05P07 | DCGT3(2.5)(0.5)-1N P05P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 5° | 2 | 2.5 |
| DCGT11T302-1N P10P07 | DCGT3(2.5)(0.5)-1N P10P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 10° | 2 | 2.5 |
| DCGW11T304-1N P00P07 | DCGW3(2.5)1-1N P00P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 0° | 4 | 2.5 |
| DCGT11T304-1N P05P07 | DCGT3(2.5)1-1N P05P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 5° | 4 | 2.5 |
| DCGT11T304-1N P10P07 | DCGT3(2.5)1-1N P10P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 10° | 4 | 2.5 |
| DCGW11T308-1N P00P07 | DCGW3(2.5)2-1N P00P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 0° | 8 | 2.5 |
| DCGT11T308-1N P05P07 | DCGT3(2.5)2-1N P05P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 5° | 8 | 2.5 |
| DCGT11T308-1N P10P07 | DCGT3(2.5)2-1N P10P07 | SLST25S | | | | ● | 9.525 | 4.4 | 3.97 | 10° | 8 | 2.5 |
| DCGW11T302-2N P00P07 | DCGW3(2.5)(0.5)-2N P00P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 0° | 2 | 2.5 |
| DCGT11T302-2N P05P07 | DCGT3(2.5)(0.5)-2N P05P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 5° | 2 | 2.5 |
| DCGT11T302-2N P10P07 | DCGT3(2.5)(0.5)-2N P10P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 10° | 2 | 2.5 |
| DCGW11T304-2N P00P07 | DCGW3(2.5)1-2N P00P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 0° | 4 | 2.5 |
| DCGT11T304-2N P05P07 | DCGT3(2.5)1-2N P05P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 5° | 4 | 2.5 |
| DCGT11T304-2N P10P07 | DCGT3(2.5)1-2N P10P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 10° | 4 | 2.5 |
| DCGW11T308-2N P00P07 | DCGW3(2.5)2-2N P00P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 0° | 8 | 2.5 |
| DCGT11T308-2N P05P07 | DCGT3(2.5)2-2N P05P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 5° | 8 | 2.5 |
| DCGT11T308-2N P10P07 | DCGT3(2.5)2-2N P10P07 | CBST25S | ● | ● | ● | | 9.525 | 4.4 | 3.97 | 10° | 8 | 2.5 |
About Us:
Product Tags:
|
|
-80 Degree DC Type PCD Chip Breaker Inserts WORLDIA Cutting Tools Images
|
